FTTH Cable Production: Manufacturing Process Explained

Surprising fact: over seventy percent of new broadband deployments in the U.S. now rely on fiber networks that require high-precision manufacturing to achieve required performance.

Shanghai Weiye OFC Equipment runs full-cycle SZ stranding line manufacturing, from sourcing brand fibers like Fujikura or Corning SMF-28e to comprehensive test documentation that guarantee full quality assurance.

Our drop cable designs suit overhead, underground, and direct burial installation, with LSZH, PVC, and polyethylene (PE) jacket options and configurations from 1–4 cores. We offer single-mode OS1/OS2 and multimode OM2–OM4 grades plus G.652D and ITU-T G.657 variants, Pantone sheath colors, and custom logo printing.

Automation and high-precision equipment keep line speed steady and keep repeatability high. Typical lead times are four to five days for orders under 100 km and 7–10 days for < 500 km, with an min. order of 1 km and warranty covering free replacement for confirmed quality issues.

Continue to understand how materials, testing, and support combine to lower lifecycle cost and match the right product to your network system.

• Shanghai Weiye OFC Equipment provides end-to-end manufacturing and lab testing for United States projects.
• A range of jacket options and optical grades cover different install environments.
• Automated production lines ensure stable quality and reliable optical performance.
• Quick lead times, low MOQ, and brand fiber options support reliable procurement planning.
• Comprehensive test reports and warranty back product reliability and compliance documentation needs.

Specialized FTTH Manufacturing by Shanghai Weiye OFC Equipment

When project timelines and performance matter, Shanghai Weiye OFC Equipment delivers customized drop cables with full test documentation.

As a dedicated manufacturer, Shanghai Weiye OFC Equipment pairs purpose-built equipment with stringent material control. We provide customized service and products for residential/MDU deployments. Every order includes full QA coverage and full test reports.

Our lab runs high heat, salt spray, and vibration tests to verify durability. Jacket options cover LSZH, PVC, and PE. Designs cover bow-type flat and self-supporting styles and support brand fibers such as Fujikura and Corning SMF-28e.

• Controlled production lines and production checks for fully auditable shipments.
• Engineering support for specification reviews, trials, and volume ramp.
• Modern fixtures and calibration minimize variation so every cable matches operator specs.

How We Produce FTTH Cable

At Shanghai Weiye OFC Equipment, manufacturing steps are matched to network specs, combining brand fiber choices with rigorous test routines.

Fiber Selection & Brand Options

We match Fiber coloring machine to minimum bend radius, attenuation, and deployment type. Options include OS1, OS2, OM2–OM4 and ITU-T G.652D, G.657.A1/A2. Brand fibers such as Fujikura® and Corning SMF-28e are available to satisfy sourcing standards.

Strength member integration

Strength members employ FRP (dielectric) or galvanized steel wire. FRP is preferred where non-conductivity is necessary. Steel wire provides tensile strength for long-span aerial runs and bonding/grounding needs.

Jacket extrusion and process control

Jacket options include LSZH for flame/smoke safety, PVC for flexibility, and PE for outdoor UV and moisture resistance. Tight process control of temperature and capstan ratios stabilizes line speed and critical dimensions.

In-Process and Final Testing

Inline geometry/concentricity checks operate in-line. Final optical tests confirm loss and return loss. Each order ships with a full test report and lab results from high-temperature, salt fog, and vibration tests to qualify field handling and drop terminations.

Typical lead times are 4–5 days for < 100 km and under 500 km in 7–10 days. Material lot records and FAI approvals support traceability and compliance for U.S. projects.

Our FTTH Drop Cable Types and Structures

Shanghai Weiye OFC Equipment offers a compact portfolio of drop designs that suit both tight indoor routes and exposed aerial spans. Each option pairs tested materials with geometry tuned for field termination and consistent optical performance.

The bow-type flat drop cable minimizes footprint for risers/ducts. It reduces bend loss for easy routing in hallways and MDUs.

Self-supporting designs for aerial spans

Self-supporting FTTH drop designs use a messenger element to carry tensile loads. Choose dielectric FRP for electrical isolation or steel wire when bonding and higher tensile strength are required.

Layouts & Strength Members

We offer dielectric and metallic strength member configurations to meet safety/EMI requirements. Center loose tube and flat unitube types balance crush resistance and fiber secondary coating line for quick termination.

Indoor/outdoor jackets

Jacket choices include LSZH for flame-retardant, low-smoke indoor use and PE for outdoor UV and moisture resilience. Each series is validated for mechanical and optical quality before shipment.

Production Assets for Speed and Quality

Automation and sensor-driven feedback at Shanghai Weiye OFC Equipment cut manual handling and increase throughput for drop patch preparation.

Our production line uses automated machines that cut/strip drop cords to increase output and reduce operator variability.

The CLX-BPO2 automated stripper runs under PLC and photoelectric control. One cycle is about 1.5 seconds, giving ~20 terminals per minute in production.

Automated Cut/Strip for Drop Cords

The equipment strips LSZH/PVC jackets and trims FRP/steel members to precise stub lengths. Cylinder-driven actuators provide quick, repeatable motion and low downtime.

PLC & Photoelectric for Precision

PLC logic and photoelectric sensors deliver precise positioning and feedback control. Inline checks feed control charts so operators can adjust drifts before out-of-control conditions occur.

• Automated waste ejection and ergonomic loading keep the line clean.
• Process control plans document calibration and key parameters.
• Integrated assets and trained operators help meet FTTH volume goals without compromising accuracy.

CLX-BPO2 auto-stripping machine capabilities in our line

The CLX-BPO2 provides industrial-grade strip/trim to our line, cutting cycle time while maintaining consistent prep.

Shanghai Weiye OFC Equipment deploys the CLX-BPO2 to increase throughput and standardize terminal quality. The unit runs at an approximate cycle time of 1.5 seconds, producing around 20 preps per minute in production.

PLC/photoelectric control deliver exact detection and repeatable motion. That control keeps strip and stub lengths within tight tolerances.

Line Speed

Typical operation speed is 1.5s per cycle. This enables steady throughput under continuous line conditions.

Supported jacket and reserved strength lengths

The CLX-BPO2 handles LSZH/PVC with an adjustable strip length from 17.5 to 35.0 mm. Reserved stubs are set between 7.0 and 11.0 mm to fit common termination hardware.

Handling FRP and steel wire strength members

The machine cuts FRP/steel strength elements cleanly while protecting adjacent fibers. Custom tooling are offered for non-standard cross-sections to maintain precision.

• Auto-eject scrap and sensor start cut idle time.
• Small footprint (L40 × W18 × H18 cm), 50W at 110–220V, and 11 kg weight simplify cell integration.
• Pneumatic cylinders and closed-loop control improve line reliability and lower maintenance interruptions.

Using this machine, Shanghai Weiye OFC Equipment standardizes terminal prep so field teams receive drop parts ready for quick installation. The CLX-BPO2 helps our production lines meet volume goals without sacrificing quality.

Customized specifications to fit your FTTH system

Shanghai Weiye OFC Equipment configures each build to fit your network requirements and simplify deployment. We pair concise options with predictable manufacturing windows so your teams get install-ready reels.

Choose 1–4 core designs with SM or MM fiber. Options include OS1/OS2 plus OM2–OM4 along with G.652D and G.657 variants to match your optics and connector plans.

We match sheath colors to Pantone codes for quick field identification and consistent asset tagging.

Jackets, Legends & Branding

Select LSZH/PVC/PE jackets to suit route and safety requirements. Custom legends/logos support inventory and warranty tracking.

Lengths, Packaging & Special Builds

Standard reel lengths are 1/2/4 km with tailored reels and packaging to fit storage/handling. Choose bow-type flat or self-supporting designs and FRP or steel members to fit span and isolation requirements.

As a supplier, Shanghai Weiye schedules runs to your plan and provides docs that lists final specifications for straightforward QA on site.

QA, Testing & Documentation

Shanghai Weiye OFC Equipment embeds quality checkpoints across the production line so every item has recorded acceptance data at ship.

Environmental and Mechanical Tests

Our lab conducts high-temperature exposure, salt fog corrosion, and vibration tests to qualify materials and assemblies. These tests simulate field stresses for indoor and outdoor use.

Full Test Reports for Every Reel

Every fiber optic cable includes a 100% test report that records loss, return loss, and key geometry where applicable. Final QC gates prevent nonconforming shipments before they leave the factory.

Traceability & Compliance

Batch records link tests to reels/serials so audits and warranty claims are simple to verify. Documentation uses standard customer templates to accelerate approvals and receiving inspection.

• Line checks and final inspection prevent field failures and lower warranty events.
• Quality packages include specifications confirmation and formatted test data for rapid review.
• Ongoing trend analysis inform preventive maintenance and raise long-term reliability.

FTTH Drop Cable Pricing & Cost Drivers

Budgeting for a drop run starts with fiber and jacket choices and is shaped by volume and customization.

Typical prices range broadly—from about $30 to $1,000 per unit—based on fiber grade, jacket material, length, and structural design.

Primary Cost Inputs

The primary cost drivers are fiber grade, jacket material, and the structural type chosen for deployment.

Self-supporting structures and steel strength elements raise material and labor input. Custom colors, logos, and print legends add setup time and influence price for short runs.

Order length, volume, and customization impact on price

Longer put-ups and larger volumes lower unit cost. Short runs often include setup charges and higher unit prices.

• Line changeovers and custom tooling extend lead time and add cost.
• Clear RFQs and line scheduling let Shanghai Weiye OFC Equipment match quotes to delivery windows.
• Frameworks and indexed pricing stabilize budgets over phases.

Logistics for the U.S.

Shanghai Weiye OFC Equipment makes lead times and logistics clear so planners can align crews and sites. Predictable windows reduce downtime and control costs when a rollout is underway.

Scheduling & Capacity Planning

Typical production windows are 4–5 days for < 100 km and 7–10 days for orders under 500 km. We schedule line capacity to track your milestones and to maintain on-time delivery.

The service team provides updates/tracking so installation teams can plan arrivals. For tight schedules, we hold contingency capacity to accelerate critical-path orders.

Minimum order quantity and why it matters

The MOQ is one kilometer. This reflects setup needs such as wire/die adjustments that use startup material and generate scrap.

We review your length and staging plans to choose reel sizes that cut waste and handling. Batch releases can balance inventory holding with frequent, smaller deliveries to job sites.

Installation readiness and application scenarios

Site conditions dictate whether a self-supporting aerial, ducted pull, or direct-buried run is the best fit for a project.

Deployment Considerations

For aerial runs, Shanghai Weiye OFC Equipment recommends self-supporting designs with appropriate members to control sag and tension for long-term reliability.

Duct installations work best with low-friction sheaths and crush-resistant builds so pulling does not damage fibers. PE jackets are typical for underground and buried paths where moisture resistance matters.

Direct-buried designs require proper depth control per local codes and moisture-resistant jackets to protect the optic core over time.

Indoor Distribution and ONT

Indoor riser and plenum routes prefer LSZH to meet smoke/flame codes. Flat drop cable forms strip clean and present controlled strength stubs for quick ONT termination.

We advise on steel vs FRP (dielectric) strength members based on bonding requirements, lightning risk, and hardware compatibility. Standardized line prep shortens install time and minimizes scrap.

Our approach delivers a consistent installation across indoor outdoor transitions. That leads to fewer callbacks, speeds activations, and reliable field performance for your system.

End-to-end support and after-sales service

Our team coordinates tests, line schedules, and installation guidance to avoid surprises in deployment.

Shanghai Weiye OFC Equipment provides engineering support from early requirements through approved drawings and pilot builds. We provide doc templates and clear install notes so field crews work from the same plan.

After-sales service includes fast response, RCA, and corrective action. All products ship with full reports and traceability to help QA acceptance.

• Round-the-clock availability for status updates and technical guidance.
• Warranty includes free replacement for confirmed quality issues.
• Coordination of line schedules for expedites and urgent changes.
• Configuration control so shipped items match agreed specs consistently.

Wrap-Up

Select Shanghai Weiye OFC Equipment for custom drops, quick lead times, and full traceability.

We provide custom FTTH drops that pair material choices with validated manufacturing and lab testing. Every reel includes a 100% test report and documented trials to support U.S. field acceptance.

A hardened production line, including CLX-BPO2-enabled prep machines, cuts variability and shortens turnaround. Our equipment set standardize strip/stub lengths so installers get consistent results at turn-up.

From fiber selection through jacket, printing, and packaging, we balance design and cost to extend service life. Dedicated support guides scheduling, logistics, and after-sales care so your deployment stays on plan.

Get in touch with Shanghai Weiye OFC Equipment to align specifications, timeline, and volume. We stand behind every shipment with laboratory validation and responsive support.